We know that every customer of ours has their own unique requirements and challenges, and we understand that this is no different for your customers. That is why we take the time to listen and focus on the problem that needs solving.
This enables us to deliver configurable solutions that meet your customers demands, which takes the pressure off you and your team, so you can concentrate on R&D and growing your business.
At QuickCircuit our expertise isn’t solely limited to PCBA manufacturing but extends into all areas of manufacturing such as mechanical engineering and box build assembly. Our engineering team are on hand to support and guide you every step of the way.
Our procurement teams work closely with engineering and packaging suppliers on final assembly components, establishing forecasted and buffer stocking options to gain the best price while minimising your leadtime.
Our production assembly teams build product to kanban-ready distribution systems so we can deliver in the shortest possible timeframes.
We will work with you to tailor design solutions and product configurations specific to your customers needs, from start to finish.
Our automated surface mount production lines consistently deliver top quality assemblies for a diverse range of technologies.
With our strong emphasis on Statistical Process Control (SPC) we continually analyse our systems to eliminate potential quality issues, ensuring our customers receive world class assemblies first time.
Our in-line SMT manufacturing lines consist of:
Automated Inspection Systems – Using Mirtec AOI equipment we are able to thoroughly inspect our PCB assemblies to ensure they meet our stringent quality requirements. The very best in automated optical inspection equipment provides consistent in-line monitoring of all surface mount assemblies with real time feedback to production managers and technicians
The area of through-hole soldering continues to develop and QuickCircuit remain commited to ensuring we have the latest equipment to meet quality and throughput requirements. To do this we have invested in selective soldering machines to enable pin by pin soldering on double sided SMT PCBA.
Products requiring repeatable precise conformal coating or adhesive application are processed through our robotic applicators and fume chamber. These applicators are capable of precision controlled dispensing and spraying, removing the risk of over or under application, ensuring consistent throughput.
When it comes to mechanical assembly you need a team who will work with you to reduce assembly time by utilising lean manufacturing methodologies while providing advice on design and assembly jigs.
Cycle time is a big focus in our mechanical assembly area. If a product isn’t designed for lean manufacturing then costs can quickly escalate. Every detail surrounding component selection, accessibility to fixings and tool selection needs to be well thought out. This is why we offer to work with you from the early stages of design, to ensure you are guided in best practice design priciples that will ultimately result in a lower cost assembly.
When it comes to quality control, no assembly-level inspections can surpass the confidence that is assured by undertaking full functional testing.
To ensure no internal component level or PCB trace failures exist, we recommend every unit is run through a functional test jig as part of an in-line production process. By doing this, any failures can be recognised and feedback given directly to the production teams and engineers without delay.
We can provide advice, basic design and even build low level functional testers for you, but we strongly recommend you invest in advanced automated testers which cover off all aspects of functional testing for your product.
By utilising fully automated testers you can remove human error from your testing process and further lower your production costs to achieve a cost neutral process.